Diagnostic information related to Big Joe electric forklifts, typically found in portable document format, provides technicians and maintenance personnel with error codes that indicate malfunctions or issues within the machine’s systems. These codes serve as a starting point for troubleshooting, allowing for quicker identification of problems compared to manual inspection alone. An example would be an alphanumeric sequence, such as “E25,” that corresponds to a specific motor controller fault as documented in the manufacturer’s service literature.
Access to this type of documentation is important because it reduces downtime and facilitates efficient repairs. By understanding the specific nature of a fault code, technicians can focus their efforts on the affected components, saving time and resources. Historically, this kind of information was often found in printed manuals; the shift to digital, easily searchable documents streamlines the diagnostic process and allows for immediate access to vital troubleshooting steps.
Therefore, a readily available, comprehensive resource of this information is crucial for effective maintenance and repair of Big Joe electric forklifts, enabling proactive management of equipment health and minimizing operational disruptions.
1. Rapid Troubleshooting
The urgency in a warehouse is palpable when a forklift grinds to a halt. Every minute of downtime translates to cascading delays and mounting costs. This is where diagnostic documentation, specifically in an easily accessible format, becomes invaluable. Consider the scene: a Big Joe forklift, vital for unloading a delivery truck, suddenly displays an error on its control panel. Without readily available diagnostic codes, the technician is faced with a methodical, time-consuming inspection of each system electrical, hydraulic, mechanical.
The alternative, empowered by readily available digital documentation, transforms the situation. The error code, cross-referenced in the diagnostic document, immediately points to a specific malfunctioning sensor within the steering system. This targeted information allows the technician to bypass hours of general diagnostics and instead focus solely on the identified component. In a scenario at a distribution center preparing for a major product launch, the rapid identification and resolution of this issue meant the difference between meeting the deadline and facing significant financial repercussions. The diagnostic documentation did not merely provide information; it offered a lifeline, turning potential chaos into a manageable situation.
The link between diagnostic information and rapid troubleshooting is a cornerstone of modern warehouse efficiency. It is not merely a matter of convenience but rather a necessity for minimizing disruption and maintaining productivity. Challenges remain in ensuring all technicians have proper access and training on utilizing the documentation effectively. Ultimately, a well-maintained and readily available diagnostic resource is a critical investment in operational resilience.
2. Downtime Reduction
Within the high-stakes environment of material handling, unscheduled equipment halts can trigger a ripple effect of delays, cost overruns, and frustrated personnel. This is especially true within the fast-paced warehouse settings reliant on Big Joe electric forklifts. The availability and diligent application of diagnostic resources is therefore more than a convenience; it represents a crucial strategy for mitigating potential operational catastrophes. The link between diagnostic resources, in a portable document format, and the minimization of unproductive hours is direct and compelling.
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Precision Fault Isolation
A key aspect of minimizing interruptions lies in the ability to accurately pinpoint the source of an issue. The diagnostic manual, in this context, functions as a surgical instrument. It enables technicians to bypass the often-lengthy process of trial-and-error troubleshooting. For instance, a motor malfunction can originate from a variety of causes, from a faulty winding to a corrupted software module. A detailed fault code provides precise identification, allowing for immediate focus on the affected component and eliminating irrelevant diagnostic paths. A case involved a refrigerated warehouse where a Big Joe unit, essential for maintaining temperature-sensitive goods, experienced an abrupt shutdown. The technician, guided by the fault codes, swiftly identified a failed temperature sensor, replacing it within an hour and averting a potential spoilage crisis.
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Expedited Parts Procurement
Accurate diagnostics are only half the battle. Once an issue is identified, obtaining the correct replacement part becomes paramount. The diagnostic information, often cross-referenced with parts catalogs, enables technicians to precisely identify the necessary component. This avoids the delays associated with ordering incorrect parts, which can further extend downtime. Imagine a scenario where a malfunctioning hydraulic pump brings a vital assembly line to a standstill. A misidentified part would not only fail to resolve the issue, but would also consume valuable time and resources in returns and re-orders. With specific details, the correct replacement is secured, minimizing the disruption and keeping production on schedule.
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Preventative Maintenance Insights
Beyond addressing immediate breakdowns, insights gained from interpreting error codes can inform preventative maintenance strategies. Recurring error patterns can signal the need for proactive component replacements or adjustments, preventing more significant failures down the line. Consider a scenario where a specific Big Joe forklift consistently throws an error code related to battery voltage fluctuations. Analysis of this pattern may reveal a failing battery cell or an issue with the charging system. Armed with this information, the maintenance team can proactively replace the battery or repair the charger, averting a complete system failure during peak operational hours. This shift from reactive to proactive maintenance drastically reduces the likelihood of unexpected disruptions and extends the lifespan of the equipment.
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Remote Diagnostic Support
The existence of standardized fault codes, accessible in digital format, also facilitates remote diagnostic support. A technician struggling with a complex issue can transmit the error code to a remote expert who can then provide guidance based on their extensive knowledge of similar cases. This collaborative approach is invaluable in situations where on-site expertise is limited. A scenario in a rural distribution center shows how it works: a complex error arose. By transmitting the diagnostic information to a senior technician at headquarters, a resolution was identified and implemented within minutes, saving hours of potential downtime and the expense of dispatching a specialist to the remote location.
The connection between easily accessible diagnostic information and downtime reduction is undeniable. Through precision fault isolation, expedited parts procurement, proactive maintenance insights, and facilitated remote support, this type of documentation represents a vital asset for maintaining the operational integrity of Big Joe electric forklifts. In a world where time is money, the ability to rapidly diagnose and resolve equipment issues translates directly to increased productivity and profitability.
3. Maintenance Efficiency
In the realm of warehouse management, maintenance efficiency is not merely a desirable attribute; it is the bedrock upon which consistent operations are built. Within this context, diagnostic protocols, particularly in readily available formats like portable document files, transform reactive repairs into proactive maintenance, fundamentally reshaping how equipment downtime is managed. The story of maintenance efficiency, intertwined with diagnostic aids, is one of precision, reduced expenditure, and enhanced productivity.
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Streamlined Diagnostic Procedures
Prior to the widespread adoption of diagnostic documentation, a maintenance call often resembled an exploratory mission. Technicians faced the daunting task of systematically checking each component until the root cause was identified. This process, akin to searching for a needle in a haystack, consumed valuable time and resources. However, the introduction of clear error codes, accessible through diagnostic guides, transformed this process into a targeted operation. These codes function as precise indicators, directing technicians to the specific system or component responsible for the malfunction. For instance, rather than spending hours tracing electrical circuits, an error code might immediately point to a faulty sensor, allowing for swift replacement and minimal disruption.
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Reduced Labor Costs
The correlation between accurate diagnostics and diminished labor expenses is straightforward. By reducing the time required to identify and resolve issues, a significant decrease in labor hours becomes evident. Consider a hypothetical scenario involving a fleet of Big Joe forklifts operating in a bustling distribution center. Before the implementation of diagnostic procedures, each repair required an average of three hours, involving two technicians. However, with the introduction of readily available error codes, the average repair time was reduced to one hour, requiring only one technician. This reduction in labor hours translates to considerable savings over time, allowing for the reallocation of resources to other critical areas.
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Optimized Parts Management
Efficient maintenance hinges not only on identifying the issue but also on securing the correct replacement parts in a timely manner. Diagnostic aids play a crucial role in this aspect by providing technicians with the specific part numbers associated with each error code. This eliminates the risk of ordering incorrect parts, which can lead to further delays and additional expenses. In a real-world example, a parts manager noted a significant decrease in the number of returned items following the implementation of a comprehensive diagnostic system. The ability to accurately identify the required components not only reduced waste but also improved the efficiency of the supply chain.
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Enhanced Preventative Maintenance
Beyond addressing immediate breakdowns, diagnostic tools can also be used to enhance preventative maintenance strategies. By tracking recurring error patterns, maintenance teams can identify potential issues before they escalate into major failures. For instance, a consistent error code related to battery voltage fluctuations may indicate a failing battery cell or an issue with the charging system. Addressing these issues proactively prevents unexpected downtime and extends the lifespan of the equipment. In a notable case, a warehouse manager implemented a system for tracking error codes and scheduling preventative maintenance based on the observed trends. The result was a significant reduction in the number of unscheduled breakdowns and a considerable improvement in overall operational efficiency.
The integration of diagnostic resources represents a fundamental shift in the approach to equipment maintenance. It transforms a reactive, time-consuming process into a proactive, efficient operation. By streamlining diagnostic procedures, reducing labor costs, optimizing parts management, and enhancing preventative maintenance, these aids significantly contribute to improved warehouse efficiency. The widespread adoption of these digital resources underscores the importance of proactive maintenance strategies in today’s competitive environment.
4. Component Identification
Within the intricate machinery of a Big Joe electric forklift, each component plays a critical role. When a fault arises, pinpointing the specific part at fault is paramount. This is where the synergy with diagnostic documentation becomes evident. Without it, technicians face the daunting task of systemically checking each component in a process that mirrors searching for a specific grain of sand on a vast beach. The availability of diagnostic codes, typically found in a portable document format, changes this landscape entirely, transforming a time-consuming hunt into a targeted search.
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The Language of Error Codes
Diagnostic documentation uses a language of alphanumeric codes, each representing a specific component failure. Imagine a scenario where a Big Joe forklift halts mid-operation, displaying the error code “E42”. Without documentation, the technician would need to embark on a broad diagnostic sweep. However, consulting the document unveils that “E42” signifies a malfunctioning speed sensor on the drive motor. This specific identification allows the technician to focus solely on that component, avoiding hours of unnecessary labor. The error code becomes a precise instruction, transforming a general problem into a component-specific task.
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Electrical System Precision
The electrical system of a forklift is a complex web of wiring, sensors, and control modules. Diagnosing faults within this system can be particularly challenging. Consider an issue where the forklift experiences intermittent power loss. It could be a faulty battery, a loose connection, or a failing control module. Using a diagnostic document, the technician can interpret the error codes to pinpoint the exact component causing the problem. An error code may indicate a specific relay failure within the control module, guiding the technician to replace the relay and restore power to the machine. The specificity of the error code eliminates guesswork and allows for a targeted electrical repair.
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Hydraulic System Clarity
Hydraulic malfunctions can manifest in a multitude of ways, from reduced lifting capacity to complete hydraulic lockup. In the absence of diagnostic data, identifying the root cause can be a laborious undertaking. However, diagnostic information offers clarity. For example, a sluggish lifting action may trigger an error code related to a pressure sensor within the hydraulic pump. This prompts the technician to examine the sensor, potentially discovering a damaged sensor or a clogged hydraulic line leading to the sensor. By focusing on the specific component indicated by the fault code, hydraulic repairs are more efficient and effective.
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Mechanical Component Verification
While the electronic and hydraulic systems often dominate diagnostic procedures, mechanical failures also trigger diagnostic codes. For instance, excessive vibration in the drive train may result in an error code indicative of a failing wheel bearing. A technician consulting a diagnostic document can then focus on inspecting the wheel bearings for damage or excessive play. Without the diagnostic code, the technician may have overlooked the wheel bearings, focusing instead on more obvious components such as the motor or transmission. By flagging specific mechanical issues, diagnostic information helps to prevent further damage and costly repairs.
The ability to quickly and accurately identify a failing component is paramount for efficient forklift maintenance. It minimizes downtime, reduces labor costs, and prevents further damage. The availability of error codes in diagnostic documentation is indispensable, transforming the troubleshooting process into a targeted, precise operation. A comprehensive digital resource of diagnostic error codes is an indispensable tool for any technician responsible for maintaining Big Joe electric forklifts, enabling rapid identification and resolution of faults across a variety of components.
5. Repair Guidance
The availability of comprehensive repair guidance is a cornerstone of efficient maintenance procedures, transforming theoretical knowledge into practical action. For Big Joe electric forklifts, diagnostic documentation serves as the bridge between identifying a fault and implementing a successful repair. Without this structured information, technicians are often left to rely on experience and intuition, leading to prolonged downtime and potential misdiagnosis.
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Step-by-Step Procedures
Diagnostic documents, when used effectively, offer detailed, sequential instructions that lead technicians through the repair process. For example, upon identifying an error code related to a malfunctioning motor controller, the guidance might detail the steps for isolating the controller, testing its inputs and outputs, and finally, replacing it. Each step is outlined with precision, minimizing the risk of error and ensuring a systematic approach. A case shows this point very well: a junior technician facing a complex controller malfunction was able to successfully complete the repair by following each detailed step, preventing costly delays and potential damage to other components.
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Schematic Diagrams and Illustrations
Visual aids are invaluable in complex machinery repairs. Diagnostic manuals often include schematic diagrams and illustrations that provide a visual representation of the components and their interconnections. A technician confronted with a hydraulic system issue might use a diagram to trace the flow of fluid, identifying potential blockages or leaks. Diagrams can be useful in resolving the issue immediately, without having to consult other colleagues, thus saving time.
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Torque Specifications and Tightening Sequences
Proper assembly is critical for ensuring the longevity and reliability of any repair. Diagnostic documents typically specify the torque values for fasteners and the correct tightening sequences to prevent component damage or loosening over time. During the replacement of a drive motor, for example, adhering to the specified torque values for the mounting bolts is essential to prevent vibration and premature wear. Failure to follow these guidelines can lead to future failures and costly re-repairs.
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Safety Precautions and Warnings
Working with heavy machinery involves inherent risks, and repair guidance often emphasizes safety precautions. The documents typically include warnings about potential hazards and instructions on how to safely perform specific tasks. A caution about disconnecting the battery before working on the electrical system can prevent electrical shock, while instructions on properly supporting the forklift before removing a wheel can prevent accidents. Such warnings mitigate risk and protect technicians from potential injury.
The correlation between readily available repair guidance and efficient maintenance is undeniable. The diagnostic documentation empowers technicians with the knowledge and the tools they need to resolve faults swiftly and safely. Through detailed step-by-step procedures, schematic diagrams, torque specifications, and safety precautions, the diagnostic documents act as an invaluable resource, transforming theoretical understanding into practical expertise. A comprehensive library of diagnostic information stands as a testament to a commitment to quality maintenance and operational efficiency.
6. Technical Documentation
Technical documentation, in the realm of industrial equipment, exists as the custodian of operational knowledge. It is the repository of specifications, procedures, and, crucially, diagnostic information that allows for the effective maintenance and repair of complex machinery. The value becomes vividly clear when equipment falters.
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Diagnostic Manuals as Blueprints
Imagine a team of engineers tasked with constructing a bridge without a detailed blueprint. The task would be fraught with uncertainty, prone to errors, and excessively time-consuming. Similarly, maintenance personnel attempting to diagnose and repair a Big Joe electric forklift without access to a diagnostic manual operates at a significant disadvantage. These manuals, in their ideal form, contain detailed illustrations, error code definitions, and step-by-step repair instructions, serving as a roadmap for navigating complex machine issues. Each error code becomes a compass direction, guiding the technician toward the source of the problem.
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The Significance of Accuracy and Clarity
Technical documentation’s utility hinges on its accuracy and clarity. Ambiguous language or incorrect information can lead to misdiagnosis, improper repairs, and even further damage to the equipment. The story is known of a technician who, relying on outdated documentation, replaced the wrong sensor, leading to a three-day delay and significant financial losses. The incident served as a reminder of the importance of maintaining up-to-date, verified documentation.
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Accessibility as a Critical Factor
The value of technical documentation is diminished if it is not readily available to those who need it. A diagnostic manual locked in a supervisor’s office is of little use to a technician stranded in the warehouse with a malfunctioning forklift. The rise of digital documentation, accessible via laptops or tablets, has significantly improved accessibility, allowing technicians to quickly retrieve information, regardless of their location.
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Continuous Updates as a Necessity
Technical documentation is not a static entity. As manufacturers make design changes and release new models, it is essential to update documentation to reflect these changes. Outdated documentation can lead to confusion and improper repairs, especially when dealing with newer models of Big Joe forklifts. Regular updates, distributed to technicians in a timely manner, are crucial for maintaining proficiency and ensuring the continued reliability of the equipment.
The specific manifestation of this documentation, such as a “big joe fault codes pdf,” becomes an indispensable tool. The electronic file format enables swift distribution, easy searching, and constant availability. The combination of detailed information, accurate reporting, accessible files, and consistent updates make a competent program of technical documentation essential for operations depending on electric forklifts.
Frequently Asked Questions About Big Joe Fault Codes
The complexities surrounding Big Joe electric forklift diagnostics often give rise to recurring questions. Clarity on these points can significantly impact maintenance efficiency and operational uptime. Below are common inquiries addressing critical aspects of fault code interpretation and utilization.
Question 1: Where Can an Authoritative Source of Fault Code Definitions for Big Joe Forklifts be Located?
The definitive source for error code definitions resides within the official service manuals or diagnostic guides provided by Big Joe. These documents, typically distributed in portable document format, offer the most accurate and up-to-date information. Relying on unverified online sources may lead to misdiagnosis. Consider the unfortunate circumstance of a warehouse losing valuable time due to the use of a community-sourced error code that incorrectly indicated a hydraulic pump failure. The actual issue proved to be a simple sensor malfunction, which caused a significant delay and financial losses, a scenario avoided by consulting the official manufacturer’s documents.
Question 2: What Level of Technical Expertise is Required to Effectively Interpret and Utilize Fault Codes?
Effective interpretation necessitates a foundational understanding of electrical and mechanical systems, coupled with familiarity of forklift operation. While a novice can identify an error code, accurate diagnosis and subsequent repair demands the expertise of a trained technician. A distribution center learned this lesson when a newly hired employee, attempting to resolve an error code, inadvertently damaged a control module due to a lack of experience. The ensuing repair costs and downtime highlighted the importance of qualified personnel for diagnostic work.
Question 3: How Frequently are Fault Code Definitions Updated, and What Steps Should be Taken to Ensure Access to the Most Current Information?
Updates to error code definitions typically coincide with new model releases or significant design changes. Technicians should proactively seek updates from Big Joe authorized dealers or service representatives. Subscribing to manufacturer notifications can also ensure timely access to revised documentation. An independent repair shop learned this the hard way: a critical service update was missed because their subscription had lapsed. The error cost them the contract with the warehouse due to extended downtime.
Question 4: Is There a Standardized Format for Error Codes Across Different Big Joe Forklift Models, or Do Variations Exist?
While a degree of consistency exists, variations in error code formats can occur between different Big Joe forklift models. Referencing the specific service manual for the model in question is crucial. Failing to do so can lead to costly mistakes. As an illustration, a technician working on a newer model incorrectly applied error code information from an older manual, resulting in a misdiagnosis and replacement of an operational component.
Question 5: What are the Potential Consequences of Ignoring or Misinterpreting a Fault Code Displayed on a Big Joe Forklift?
Ignoring fault codes can lead to further equipment damage, increased repair costs, and potential safety hazards. Misinterpretation can result in unnecessary part replacements and prolonged downtime. In a warehouse, overlooking an error code related to a braking system malfunction resulted in a collision, underscoring the importance of prompt and accurate diagnostic attention.
Question 6: Can Diagnostic Software or Tools Supplement or Replace the Information Contained in a Fault Code Manual?
Diagnostic software can enhance the efficiency of fault code interpretation by providing real-time data and automated troubleshooting steps. However, these tools complement, rather than replace, the information in the manual. The manual offers essential context and repair procedures not always available in software. Despite diagnostic software indicating a motor controller issue, a technician discovered a loose connection, a problem that was corrected due to the hands-on manual.
Comprehending the answers to these frequently asked questions allows users to tackle the intricacies surrounding electric forklift diagnostics with increased confidence, optimizing maintenance procedures and reducing equipment downtime.
The following section will shift towards proactive measures that can be taken to minimize equipment failure and maximize the lifespan of Big Joe forklifts.
Maximizing Uptime
The digital availability of error code documentation, typified by files with the extension “.pdf,” offers more than just reactive troubleshooting assistance; it is a springboard for proactive maintenance strategies. Learning from the information contained within those digital pages becomes a means to anticipate, prevent, and ultimately minimize equipment failure.
Tip 1: Schedule Regular Diagnostic Scans: An old adage warns that an ounce of prevention is worth a pound of cure. Integrate routine diagnostic scans into the maintenance schedule. Even if no apparent issues exist, cycling through diagnostic mode can expose hidden issues, as illustrated when a faint battery drain was revealed during a routine check. The early detection of this minor problem prevented a complete battery failure during peak operations.
Tip 2: Create a Fault Code Log: Keep a detailed fault code log, even for minor or recurring errors. This allows for the identification of patterns that might indicate underlying systemic issues. A distribution center discovered that repeated axle-related errors pointed to poor surface conditions within a specific section of their warehouse. Addressing the uneven flooring mitigated future issues and prolonged the lifespan of their entire fleet.
Tip 3: Invest in Technician Training: Diagnostic documentation is only as effective as the technicians who interpret it. Regularly invest in technician training to ensure familiarity with the latest error code definitions, troubleshooting procedures, and repair techniques. An improperly trained technician can misinterpret the information, causing them to make errors.
Tip 4: Maintain a Clean and Organized Workspace: A clean workspace reduces the likelihood of accidental damage to components during maintenance procedures. Diagnostic documentation is best utilized in a well-lit, organized environment, free from distractions and potential hazards. The story is told of an improperly stored battery cable accidentally shorting, resulting in an expensive repair and highlighting the impact of organization on workflow.
Tip 5: Utilize Preventative Maintenance Checklists: Integrate fault code analysis with preventative maintenance checklists. This approach ensures that technicians are not merely reacting to existing problems but actively seeking to prevent future failures. During a routine inspection, the discovery of a low hydraulic fluid level (indicated by a pressure sensor error) prevented a catastrophic pump failure. The minor intervention saved a significant amount of resources.
Tip 6: Implement Real-Time Monitoring (if available): Consider real-time equipment monitoring systems that can proactively alert technicians to potential issues based on diagnostic data. Early notification allows for intervention before a complete failure occurs. A refrigerated warehouse used remote monitoring. A sensor alerted maintenance staff to a slow voltage drop in one of the forklifts, and they could swap batteries between shifts rather than shut down the line.
By adopting these proactive strategies, inspired by the diagnostic insights contained within each documentation file, operational uptime can be drastically improved, repair costs minimized, and equipment lifespan extended. The information from the documents is valuable.
The upcoming segment will address the future of Big Joe forklift diagnostics and the role these files will play in the years to come.
“big joe fault codes pdf”
This exploration has traversed the terrain of “big joe fault codes pdf”, moving from definition to actionable strategy. It revealed diagnostic files as crucial resourcescatalysts for rapid troubleshooting, drivers of uptime, and guides toward efficient maintenance. They are a digital oracle for maintaining electric forklifts.
As the pace of commerce quickens and warehouse operations grow increasingly complex, the information within these digital documents gains ever greater importance. Treat the information they contain with the respect it deserves, for in their accurate interpretation and proactive application lies the key to unlocking operational excellence and staving off the costly chaos of unexpected downtime. The reliability of today’s fleet, and the efficiency of tomorrow’s warehouse, depends on it.
